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CVT 101

Over the years, car manufacturers have taken to using Continuously Variable Transmissions in their vehicles. This move was influenced by a couple of factors but has been met with much resistance. In this article we aim to discuss CVTs, what they are, why they are used, why people are against them, and how to properly care for them for maximum lifespan.

What is a CVT?

The traditional gear ratios seen in manual or automatic transmissions are replaced by a system of pulleys, belts, and/or chains at the heart of a CVT gearbox. 

The engine can run at its most efficient speed under any driving scenario thanks to CVTs, which offer an infinite number of gear ratios in contrast to traditional gearboxes that have a fixed number of gear ratios. 

With the help of an electrical or hydraulic control unit, pulley diameters can be adjusted to achieve this diversity.

The broad use of CVT technology has significantly changed the automotive industry. Compact automobiles, hybrid cars, and crossover SUVs are typical places to find CVTs because daily drivers value their economy and smoothness. 

Furthermore, CVTs are essential to meeting the strict fuel economy laws and emissions standards established by international governments.

How CVT Works:

Pulley System: In a typical CVT setup, two pulleys are employed—one connected to the engine (input shaft) and the other to the wheels (output shaft). Each pulley consists of two conical halves that can move closer together or farther apart, altering the effective diameter of the pulley.

Belt or Chain: A flexible belt or chain runs between the two pulleys, transmitting power from the engine to the wheels. As the effective diameter of the pulleys changes, the gear ratio adjusts accordingly, allowing for seamless acceleration and deceleration.

Control System: Sophisticated control algorithms and hydraulic mechanisms govern the operation of the CVT, ensuring smooth transitions between gear ratios and optimizing engine performance based on driver input and road conditions.

So? Why CVT?

  1. Smooth Driving Experience: The continuous variability of CVT eliminates the need for gear shifts, resulting in smoother acceleration and deceleration.
  2. Improved Fuel Efficiency: Allowing the engine to operate at its most efficient speed delivers better fuel economy compared to conventional transmissions.
  3. Enhanced Performance: CVT-equipped vehicles often exhibit more responsive throttle control and quicker acceleration, thanks to the seamless power delivery and optimized gear ratios.
  4. Adaptability: CVT technology can adapt to different driving conditions and driving styles more effectively than fixed-ratio transmissions.
  5. Enhanced Driving Dynamics: CVTs enable precise control over vehicle speed and acceleration, enhancing both performance and agility on the road.

Some of the current challenges facing CVTs are:

Durability Concerns: This issue occurs mainly with early iterations of CVT gearboxes. Durability issues were prevalent, particularly under high-stress conditions or when towing heavy loads. 

Limited Performance Appeal: Automotive enthusiasts are only just coming to terms with performance gearboxes being automatic and not manual, CVTs offer even less in terms of excitement and feedback than Autos and are described as bland by the majority of people, myself included.

Noise and Vibration: In certain instances, CVTs may exhibit characteristic engine drone or rubber-band effect, especially under heavy acceleration or during sustained high-speed driving. The “CVT humm” is yet another quality that is referred to as being dull.

Heat and Wear: CVT systems can generate more heat and experience greater wear and tear on components such as belts or chains compared to conventional transmissions, necessitating regular maintenance and occasional replacements. This is the biggest challenge facing CVTs especially here in Kenya.

Power Handling Limitations:: While modern CVT designs have made significant strides in handling higher torque and power outputs, there are still limitations to their suitability for heavy-duty applications or high-performance vehicles.

CVT MAINTENANCE. Can we do anything to mitigate the above challenges?

Proper maintenance of a Continuously Variable Transmission (CVT) gearbox is essential to ensure its longevity, reliability, and optimal performance. 

Here are some key maintenance tips to keep your CVT gearbox in top condition:

1. Regular Fluid Checks and Changes

  • Check the CVT fluid level regularly.
  • Follow the manufacturer’s guidelines for CVT fluid change intervals. 
  • Use only the recommended CVT fluid specified by the manufacturer.

2. Monitor for Signs of Leakage:

Inspect the transmission and surrounding areas for any signs of fluid leakage and address any leaks promptly to prevent fluid loss.

3. Avoid Overloading and Towing Beyond Capacity:

Excessive weight can put additional strain on the CVT, leading to premature wear and potential damage.

4. Follow Recommended Service Intervals:

Adhere to the manufacturer’s recommended service intervals for overall vehicle maintenance, including engine tune-ups, tire rotations, and inspections.

5. Drive Smoothly and Avoid Aggressive Driving:

   – Practice smooth and gradual acceleration and braking to reduce stress on the CVT components and avoid “riding” the brakes, as these behaviors can lead to increased heat generation and wear on the transmission.

6. Keep the Transmission Cool:

 Ensure proper cooling of the CVT transmission by maintaining the vehicle’s cooling system.

7. Address Unusual Noises or Vibrations:

8. Consult the Owner’s Manual:

In conclusion. CVT gearboxes are here to stay and more and more automakers are including them in their lineups. Hate them or love them, we shall inevitably encounter them

The only way we shall live harmoniously with them is by learning them and adopting the specific maintenance required. Just like with EVs, CVTs seem to be where light usage cars are headed, fast!

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